When manufacturing products are used with bakeries, nutrition, food, and chemical sectors, blending a mixture of these ingredients will occur. Flux Pumps can easily move the products from one place to another but during the manufacturing process this sometimes cannot be avoided. Most applications that focus on blending tend to increase the overall value of a product. Wide ranging ingredients, some of which can lead to allergic reactions, are well known by manufacturers, which is why they will install packing lines and high-speed mixers but they will not deliver a strong efficient solution or a long-term benefit.
Are You Currently Manufacturing Products?You may only have one particular requirement when you are manufacturing a recipe when you are working with large volumes that may not require any regular changes so you should continuously process using a fixed mixer coupled to handle the upstream and downstream processes. Most manufacturers are finding that requesting recipe varieties is leading to changes that can make the process more efficient and fast. What you may be discovering is that changing recipes and using different ingredients during the batching process would be the best way to manufacture them.
Top Characteristics of the PowderPowders with similar particle sizes - are you using those? When you do your recipe they should mix very easily and should be suitable for a ribbon or tumble blender.
What is the Size of the Batching Produce?Larger blenders can accommodate large order sizes, and there is the load time and cleaning times that will also increase. There are certain considerations to make when you fill the blender by tipping and ripping sacs that will discharge the product on the packing line, but you have to remember that you have to do cleaning. While the mixer is getting loaded, clean, and emptied, this is going to lead to a significant amount of downtime.
What is the True Mixing Time?You could be easily misled into thinking that a four minute blend time is what you need to shoot for. The end to end process and, looking at all of the stages, from cleaning to packing and filling, in blending, needs to be taken into account. It will take some time to get the mixer back into operation which can take a couple hours to load and even three more hours to pack.
How To Easily Clean the MixerMixers that have moving parts can lead to obvious product loss. If you are working with fixed mixers, it is inevitable that some of the product will be left behind in the mixer bowl, or could be on the bearings, paddles, or sidewalls. This can lead to a lot of waste over the many batches that you are producing.
Cross-Contamination RisksThere will be several ingredients when doing any kind of recipe, and there could be allergens in the mix. It is challenging for manufacturers to do clean downs and changeovers and to do it effectively. When you have a fixed mixer, and if you are using an in-line conveying system, it can take a long time to get everything ready in between batches and then you need to validate that everything is clean.
Things to Remember When Blending Powders:
- You can save a lot of time by not wasting your time cleaning everything.
- You will have much higher efficiency levels and increase your overall output by doing all of your batches during a single shift.
- If you do want to reduce the number of operators that are needed for cleaning, you should consider using a tumble blender.
- A Cone Valve, and by using Matcon IBCs, this will ensure that there is very little product in the container once you are done.
- You can manufacture many different recipes and batches efficiently if you follow these procedures.